How a rubber belt distributor cut owner hours and 4x'd gross profit

Executive overview

A founder-led distribution business had the owner as the single bottleneck — every decision came back to him, including weekend admin. The fix was structural, not motivational.

Coach Geoff Gwynn applied three tools in sequence: talent assessment to identify who could step up, a functional accountability chart to assign clear ownership, and a process accountability chart to fix cross-functional breakdowns. Within one year, sales rose 30% and gross profit grew 4x.

When the owner stops being the bottleneck, growth accelerates without requiring more of their time.

Building the management team with talent assessment

  • The talent assessment tool maps people on two axes: fit to company values and performance in role.
  • A players: high fit, high performance. B players: high fit, underperforming — coaching or role change needed. C players: low on one or both axes.
  • One underutilised employee with strong values fit was developed into the operations lead.
  • A long-tenured but declining employee had responsibilities reduced; she became more engaged.
  • The bookkeeper — low performance, low fit — left; replaced by a management accountant and a trainee.
  • Better financial reporting meant Dan could end the weekend catch-up sessions.

Clarifying ownership with the functional accountability chart

  • The functional accountability chart (FACE) identifies which key functions every business needs — irrespective of job titles — and who owns each.
  • Common failure mode: no clear accountability, so tasks fall between people or get duplicated.
  • For this business, three functions were prioritised in year one: sales and marketing, operations, and finance.
  • Operations gap was the most critical — no one owned inventory control or dispatch performance.
  • Each function was given defined outputs, then KPIs were built from those outputs.

Getting KPIs right through iteration

  • Initial operations KPI: 100% same-day dispatch. Customer complaints rose — the logistics provider was shipping incomplete orders.
  • One word changed the metric: "100% complete same-day shipments." Behavior shifted immediately.
  • Completeness rates reached 98–99% after the change.
  • KPIs require refinement; the first version is rarely the right version.
  • Systems sometimes can't produce the stat you need — going manual (clipboard in the shipping area) is a valid interim fix.

Fixing cross-functional processes with PACE

  • The process accountability chart (PACE) maps key processes that span multiple functions — quoting to cash collection, purchasing to dispatch.
  • For this business, the critical process was stock control: the North American manufacturer was shipping incomplete against orders, creating wrong-stock and short-stock situations.
  • A stock control process was built, owned through finance, monitoring high-turnover items and 30-day stock outlook.
  • Tightening inventory reduced duplicate shipping costs, which directly expanded gross margin.
  • The data gathered also supported a negotiation with the manufacturer for extended payment terms on ~$1M of additional stock.

Year two outlook

  • Organic growth target: 50% year-on-year.
  • Strategic acquisition in scope — a complementary product line sold into the existing customer base.
  • Combined organic plus acquisition path could double the business within 12 months.
  • The foundation is the same: right people in clear roles, with processes and metrics that surface problems early.

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